Rocker arms are part of the valve-actuating mechanism. A rocker arm is designed to pivot on a pivot pin or shaft that is secured to a bracket. The bracket is mounted on the cylinder head. One end of a rocker arm is in contact with the top of the valve stem, and the other end is actuated by the camshaft. In installations where the camshaft is located below the cylinder head, the rocker arms are actuated by pushrods. The lifters have rollers which are forced by the valve springs to follow the profiles of the cams. Failure of rocker arm is a measure concern as it is one of the important components of push rod IC engines.Present work finds the various stresses under extreme load condition. For this we are modeling the arm using design software and the stressed regions are found out usingAnsys software. In this project we are changing different materials and study how the stresses are varying in the rocker arm under extreme load condition. And after comparing results we are proposing best suitable material for the rocker arm under extreme load conditions.